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Mobile Stacker Reclaimer

SONGDA HEAVY: Your Professional Mobile Stacker Reclaimer Supplier

Wuxi Songda Heavy Machinery Co., Ltd. was established in 2010. The company is committed to be one of the best quality manufacturing company in China for heavy machineries, non-standard machineries and its steel structures, components, assembly and commissioning, providing varous parts for bulk material handling equipment, mining equipment, off-shore equipments, port and terminal machieries, conveyor system, self-unloading ships, marine engineering project. Songda has maintained its long-term business cooperation with a number of world-famous companies.

 

Why Choose Us？
 

Variety of Products
We mainly research and produce heavy machineries, non-standard machineries and its steel structures, components, assembly and commissioning. Additionally, we also provide varous parts for bulk material handling equipment, mining equipment, off-shore equipments, port and terminal machieries, conveyor system, self-unloading ships, marine engineering project. As a result, you can easily find the equipment you need.

Wide Market
SONGDA HEAVY has specialized in heavy machineries over 14 years, with our products sold in over 80 countries and regions worldwide. Now, we have successfully maintained long-term business cooperation with a number of world-famous companies and received unanimous praise.

Superior Service and Logistics
Our customer service team is available to provide support and solutions to customers at all times. All after-sale request will be responded in 24 hours. We provide finite element analysis services, process design and validation of Mobile Bulk Reception Feeder. Besides, complete and professional process equipment guarantees the reliability of products and on-time delivery. Our past order lead time is better than the industry average.

Advanced Equipment
Our company has automatic production lines and advanced production equipment, from laser cutting, CNC bending, large boring milling equipment, big painting hall, heavy lift assembly site to meet your requirement.

High Quality
Songda factories covered 15000 square meters and totally 150 employees to promise the products best quality control. Our professional QC team and the standards/certifications we followed, such as ISO9001, ISO14001, ISO18001, ISO3834 , EN1090, EN287, AWS2.1. AS can strictly control the product quality. We mainly choose raw material from big steel factory, such as NANJING STEEL, SHA STEEL, which are best and largest raw material manufacturer in China.

Rich Experience
We have more than 14 years of experience in material handling equipment R&D, stacker reclaimer, ship loader, ship unloader, heavy duty steel structure manufacturing and so on. Moreover, we are an innovation driven company and have 15 patents, and 3-5 patents are authorized every year.

 

Brief Introduction to Mobile Stacker Reclaimer

 

 

The mobile stacker reclaimer is a type of equipment commonly used in the coal industry, particularly in coal preparation plants and mines. The mobile stacker reclaimer is capable of moving on tracks or a designated path, allowing it to access various areas. It is designed to reclaim and stack coal efficiently, minimizing material waste and optimizing storage space. Its unique design and functionality make it an ideal choice for bulk material handling applications.

 

The Types of Mobile Stacker Reclaimer
 

Track-Mounted Mobile Stacker Reclaimer

This type of mobile stacker reclaimer is mounted on tracks, allowing it to move freely within a designated area. The tracks are typically laid out in a grid pattern, providing maximum coverage and flexibility in reclaiming coal from various piles. Track-mounted mobile stacker reclaimers are suitable for large-scale coal storage yards where coal piles are widely distributed.

Wheel-Mounted Mobile Stacker Reclaimer

This type of mobile stacker reclaimer is equipped with wheels, enabling it to move over flatter surfaces like asphalt or concrete. Wheel-mounted mobile stacker reclaimers are ideal for applications where the storage yard is not equipped with tracks or where the terrain is relatively flat. They are generally easier to maneuver and require less infrastructure for installation.

Rail-Mounted Mobile Stacker Reclaimer

This variant is designed to operate on existing railway tracks. It allows the equipment to move along the rail network, reclaiming coal from piles located along the tracks. Rail-mounted mobile stacker reclaimers are particularly useful in mines or industrial areas where railway infrastructure is already established.

Automated Mobile Stacker Reclaimer

This type of mobile stacker reclaimer is equipped with advanced automation systems, including sensors and controllers. It can automatically detect coal piles, plan the most efficient reclaiming path, and adjust the operation of the reclaiming boom accordingly.

Hybrid Mobile Stacker Reclaimer

This is a combination of different types of mobile stacker reclaimers, combining the features of track-mounted, wheel-mounted, and rail-mounted models. Hybrid mobile stacker reclaimers are designed to adapt to various terrains and storage yard configurations, offering maximum flexibility and efficiency.

 

Benefits of Mobile Stacker Reclaimer
 

Efficient Coal Reclamation

The mobile stacker reclaimer can quickly and accurately reclaim coal from piles, reducing waste and ensuring that the coal is used effectively. This is especially important in mines where coal resources are limited and efficient utilization is crucial.

Link Conveyors
Tracked Bulk Reception Feeder

Improving Safety

With the help of this equipment, workers do not need to manually handle coal piles, reducing the risk of accidents and improving workplace safety.

 

Optimizing Storage Space

By reclaiming and reusing coal, the mobile stacker reclaimer helps optimize storage space, allowing mines to store more coal in a given area.

Mobile Radial Stacker
Portal Type Scraper Reclaimer

Reducing Environmental Impact

Efficient coal reclamation reduces the amount of coal that needs to be disposed of, minimizing its impact on the environment.

Increasing Production Efficiency

By automating the reclamation process, the mobile stacker reclaimer helps increase production efficiency, allowing mines to process and sell more coal in a shorter period of time.

Portal Type Scraper Reclaimer
Truck Unloading Ramp Stacker

Flexible Operation

The mobile nature of this equipment allows it to be easily moved from one location to another, adapting to different working environments and needs.

 

 
Components of Mobile Stacker Reclaimer
 
01/

Chassis and Undercarriage
The chassis provides the structural foundation for the entire machine and supports all other components. The undercarriage typically includes wheels or tracks that allow the machine to move freely within the mine or plant.

02/

Control System
The control system is the brain of the mobile stacker reclaimer, managing and coordinating all the movements and functions of the machine. It typically includes a user interface that allows operators to control the machine remotely, adjusting boom position, conveyor belt speed, and other parameters as needed.

03/

Reclaim Boom
This is the extendable arm of the machine that reaches out to the coal pile and retrieves the material. The boom is usually equipped with a grapple or similar attachment to grasp and lift the coal.

04/

Conveyor Belt
Once the coal is retrieved by the boom, it is transported to a conveyor belt system. This belt carries the coal to a desired location, such as a hopper or another pile, for further processing or storage.

05/

Hydraulic System
The hydraulic system powers the various actuators and mechanisms of the machine, including the extendable boom and grapple. It provides the necessary force and motion to perform the reclamation tasks.

06/

Power Source

The power source, usually diesel or electric, provides the necessary energy to run the machine's components, including the control system, hydraulic system, and conveyor belt.

07/

Safety Features
Safety features such as emergency stop buttons, guards, and warning lights are integral to the mobile stacker reclaimer to ensure the safety of operators and nearby personnel.

08/

Structural Supports and Frames
These components provide stability and rigidity to the machine, ensuring that it can operate effectively under various conditions and loads.

 

Key Factors to Consider When Choosing Mobile Stacker Reclaimer

 

 

Capacity and Throughput
Determine the required capacity and throughput of the mobile stacker reclaimer based on the size of your coal piles, the rate at which coal is produced or processed, and the desired reclamation rate. Ensure the machine can handle the expected workload efficiently.

Site conditions and layout
When selecting a mobile stacker reclaimer for your project, you need to take into account the site conditions and layout. Consider factors such as available space, material characteristics, and environmental factors. Measure the length, width, and height of the area where you plan to install the equipment, and account for clearance, safety, and accessibility. Additionally, consider the impact of the stacker reclaimer on the environment and vice versa, including dust emission, noise level, energy consumption, and emission control. Different types of stackers and reclaimers have different space requirements, capabilities and limitations in handling different materials, as well as environmental performance and adaptability.

Operational Requirements and Costs
When deciding on a stacker reclaimer, the operational requirements and costs of your project must be taken into account. Consider factors such as reliability and availability, and investment and operating costs.

Mobility and Flexibility
Consider the ability of the mobile stacker reclaimer to move easily within your mine or plant. The machine should be able to reach different piles and areas as needed. Also, consider its flexibility to adapt to changing work requirements or site configurations.

Maintenance and Repair Accessibility
Consider the ease of access for maintenance and repairs when choosing a mobile stacker reclaimer. Look for machines with well-designed service points, easy-to-replace parts, and available technical support.

Safety Features and Compliance
Ensure the mobile stacker reclaimer you choose meets all relevant safety standards and regulations. Look for features such as emergency stop buttons, guards, and safety alarms. Also, consider the operator's comfort and ergonomics to minimize the risk of operator fatigue or errors.

 

Precautions for Using Mobile Stacker Reclaimer

 

Operator Training
Ensure operators receive proper training on the safe use of the mobile stacker reclaimer. They should understand the machine's capabilities, limitations, and potential hazards. Training should cover proper operation, maintenance, and emergency procedures.

Pre-Operational Checks
Before each use, perform a thorough pre-operational check of the mobile stacker reclaimer. This includes checking for any mechanical issues, ensuring all safety guards are in place, and verifying that all controls are working properly.

Adhere to Load Limits
Do not exceed the recommended load limits of the mobile stacker reclaimer. Overloading can lead to mechanical failure, damage to the machine, or even collapse of the coal piles.

Observe Safety Zones
When operating the mobile stacker reclaimer, stay within designated safe zones and avoid operating near people or obstacles. Maintain a clear view of the working area and be aware of potential hazards.

Use Safety Equipment
Wear appropriate safety equipment, including helmets, gloves, and safety shoes, when operating the mobile stacker reclaimer. Additionally, ensure the machine is equipped with safety features such as emergency stop buttons and guards.

Stable Ground Conditions
Ensure the ground conditions under the mobile stacker reclaimer are stable and suitable for operation. Avoid operating on slopes or unstable surfaces that could lead to tipping or rollover.

Monitor Coal Piles
Closely monitor the condition of the coal piles being reclaimed. Avoid operating near unstable or collapsing piles that could pose a safety risk.

Maintain the Machine
Regularly maintain the mobile stacker reclaimer to ensure it operates efficiently and safely. This includes performing routine checks, lubricating moving parts, and replacing worn-out components.

Follow Manufacturer's Instructions
Strictly follow the manufacturer's instructions and recommendations for the operation and maintenance of the mobile stacker reclaimer. This ensures optimal performance and safety.

Emergency Procedures
Be familiar with the emergency procedures and know how to safely shut down the mobile stacker reclaimer in case of an emergency. Regularly practice emergency drills to ensure operators are prepared.

 

Maintenance of Mobile Stacker Reclaimer

 

 
 

Routine Checks

Regular inspection of the mobile stacker reclaimer is essential to identify potential problems before they become serious. In addition, engineers should check the bucket wheel, conveyor system, and control system regularly. This will ensure they are operating correctly.

 
 

Cleaning

Keep the mobile stacker reclaimer clean to prevent dust and debris from accumulating on critical components. Regularly clean the exterior and interior of the machine, including the undercarriage and any enclosed compartments. Delaying repairs can lead to expensive damage down the line.

 
 

FILTER REPLACEMENT

Replace filters, such as air filters and fuel filters, according to the manufacturer's recommendations. Dirty filters can restrict air and fuel flow, affecting the performance and efficiency of the mobile stacker reclaimer.

 
 

Records

Keep detailed records of all maintenance activities performed on the mobile stacker reclaimer, including the date, type of maintenance, and any parts replaced. This information can help identify potential issues and plan future maintenance activities.

 
 

Lubrication

Proper lubrication of the moving parts is also essential. This ensures the mobile stacker reclaimer operates efficiently. Therefore, checking the lubrication system is functioning well is crucial.

 
 

STORAGE

When not in use, store the mobile stacker reclaimer in a dry, protected area to prevent corrosion and damage from weather conditions.

 
 

Tire Maintenance

Inspect the tires of the mobile stacker reclaimer for wear, damage, or improper inflation. Replace worn-out tires or tires with damaged tread patterns to ensure proper traction and stability.

 
 

Electrical System

Inspect the electrical system of the mobile stacker reclaimer, including wires, cables, and connections. Look for any damage, corrosion, or loose connections, and replace or repair as needed.

 

Our Factory

 

Below is our factory:

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Certifications

 

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Ultimate Guide

 

Q: What is a mobile stacker reclaimer?

A: A mobile stacker reclaimer is a heavy duty machine used in mining, coal handling, and other bulk material handling applications. It is designed to reclaim and stack bulk materials efficiently while moving on a rail system or track.

Q: How does a Mobile Stacker Reclaimer work?

A: The mobile stacker reclaimer typically consists of a boom, conveyor belt, and a mobile chassis. The boom extends over the material pile, and the conveyor belt is used to reclaim the material from the pile, transport it, and deposit it at a desired location. The mobile chassis allows the machine to move along the rail system or track, enabling it to service multiple material piles.

Q: What are the main applications of a mobile stacker reclaimer?

A: Mobile stacker reclaimers are commonly used in mines, power plants, ports, and other industries that handle large volumes of bulk materials such as coal, ore, sand, gravel, etc. They are effective in reclaiming and stacking these materials efficiently, reducing waste and improving overall productivity.

Q: What are the key features of a mobile stacker reclaimer?

A: Key features of a mobile stacker reclaimer include its ability to move along a rail system or track, its adjustable boom and conveyor belt for flexible material handling, and its durable design for heavy-duty applications.

Q: How do I maintain a mobile stacker reclaimer?

A: Regular maintenance is crucial for the operation and longevity of a mobile stacker reclaimer. Maintenance activities include routine checks, lubrication, cleaning, filter replacement, tire maintenance, electrical system inspection, structural integrity checks, and more. Additionally, operators and maintenance personnel should receive proper training on the machine's components and maintenance procedures.

Q: What are the common issues that can arise with a mobile stacker reclaimer?

A: Common issues that can arise with a mobile stacker reclaimer include mechanical failures, electrical problems, wear and tear on moving parts, and issues with the rail system or track. Regular maintenance and inspections can help identify and address these issues before they become major problems.

Q: How do I troubleshoot a problem with my mobile stacker reclaimer?

A: Troubleshooting a problem with a mobile stacker reclaimer typically involves identifying the issue, diagnosing the cause, and then implementing the necessary repairs or adjustments. Manufacturers often provide troubleshooting guides or manuals that can assist in this process. Additionally, seeking the expertise of a qualified technician or service provider may be necessary for complex issues.

Q: What safety precautions should I take when operating a mobile stacker reclaimer?

A: Operating a mobile stacker reclaimer requires strict adherence to safety precautions. These include wearing appropriate protective gear, following the manufacturer's operating instructions, maintaining a clear view of the work area, and avoiding any obstructions or hazards. Additionally, operators should be trained in emergency procedures and know how to safely shut down the machine in case of an emergency.

Q: How often should I perform maintenance on my mobile stacker reclaimer?

A: The frequency of maintenance on a mobile stacker reclaimer depends on the manufacturer's recommendations, the operating conditions, and the usage intensity. Generally, routine checks and lubrication should be performed regularly, while more extensive maintenance tasks, such as filter replacement or tire maintenance, may be scheduled based on specific intervals or wear indicators.

Q: How do I know when it's time to replace my mobile stacker reclaimer?

A: Replacing a mobile stacker reclaimer is typically based on factors such as age, wear and tear, technology obsolescence, and repair costs. If the machine is no longer efficient, reliable, or safe to operate, it may be time to consider replacement. Additionally, if the cost of repairs exceeds a certain threshold or if newer, more efficient models are available, it may be beneficial to invest in a new mobile stacker reclaimer.

Q: Can mobile stacker reclaimers be customized for specific applications?

A: Yes, mobile stacker reclaimers can be customized to suit specific applications. Manufacturers often offer a range of options and configurations to meet the unique requirements of different industries and sites. Customizations can include changes to the boom length, conveyor belt specifications, power systems, and even the chassis design.

Q: What is the role of automation in mobile stacker reclaimers?

A: Automation plays a crucial role in modern mobile stacker reclaimers. Features like automatic boom positioning, conveyor belt speed control, and remote monitoring and control systems can improve operational efficiency, reduce human error, and enhance safety. Automation also allows for real-time data collection and analysis, enabling better decision-making and optimization of operations.

Q: How do mobile stacker reclaimers handle different types of bulk materials?

A: Mobile stacker reclaimers are designed to handle a wide range of bulk materials, including but not limited to coal, ore, sand, gravel, and even some types of waste materials. The conveyor belt and other material handling components are typically designed to be durable and resilient, able to handle abrasive and bulky materials without significant wear or damage. However, it's important to ensure that the machine is suitable for the specific material being handled, considering factors like moisture content, particle size, and material density.

Q: How does a mobile stacker reclaimer compare to other material handling equipment?

A: Mobile stacker reclaimers offer several advantages compared to other material handling equipment. They are particularly effective in handling large volumes of bulk materials efficiently and quickly. Additionally, their mobile nature allows them to service multiple material piles without the need for additional equipment or transportation. However, they may not be suitable for all applications, and it's important to consider the specific requirements of the job, including material type, handling distances, and available infrastructure.

Q: What is the environmental impact of mobile stacker reclaimers?

A: Mobile stacker reclaimers can have both positive and negative environmental impacts. On the positive side, they help to reduce waste and improve material utilization by reclaiming and recycling bulk materials. However, they can also have negative impacts, such as dust emissions, noise pollution, and potential soil and water contamination if not properly managed. To mitigate these impacts, it's important to use dust suppression systems, noise reduction measures, and ensure that the machine is operated in compliance with environmental regulations.

Q: What is the expected lifespan of a mobile stacker reclaimer?

A: The expected lifespan of a mobile stacker reclaimer depends on several factors, including the quality of construction, materials used, maintenance practices, and operating conditions. Generally speaking, well-maintained and properly operated machines can have a lifespan of several decades, with some models lasting even longer. However, it's important to factor in the cost of repairs and replacements over time and to consider when upgrading or replacing the machine becomes necessary.

Q: How do I know if I'm getting a good deal on a mobile stacker reclaimer?

A: When purchasing a mobile stacker reclaimer, it's important to do your research and compare offers from different manufacturers and suppliers. Look for machines that offer the features and specifications you need, while also considering factors like price, warranty, and after-sales support. It's also beneficial to speak with industry experts, other operators, and even visit sites where similar machines are in use to get a better understanding of performance and reliability.

Q: Can mobile stacker reclaimerrs be used outdoors?

A: Yes, mobile stacker reclaimers are designed to be used outdoors, typically in mining operations, ports, and other outdoor environments where bulk materials are handled. However, outdoor use can expose the machine to additional challenges, such as weather extremes, dust, and dirt. To ensure optimal performance and durability, it's important to follow manufacturer's recommendations for outdoor use, including regular cleaning, lubrication, and protection against corrosion and rust.

Q: How do I dispose of a used mobile stacker reclaimer?

A: Disposing of a used mobile stacker reclaimer can be a complex process that depends on local regulations and the condition of the machine. Options can include selling the machine to another operator, trading it in for a new model, or scrapping it for its salvage value. If the machine is in good condition, selling or trading it can be a cost-effective way to recover some of its initial investment. However, if the machine is worn out or obsolete, scrapping may be the most practical option. In any case, it's important to comply.

We're well-known as one of the leading mobile stacker reclaimer manufacturers and suppliers in China. If you're going to buy high quality mobile stacker reclaimer made in China, welcome to get more information from our factory. For price consultation, contact us.

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